May 1997: Progress at Last

5/4/97
5/31/97

5/4/97

The exhaust manifolds arrived from Perogie. They look decent, painted with a coat of some gray cast-iron color paint. Measure the outlet size: 2 1/2". Check the parts book: the OEM exhaust piping for all FE V-8s, 406s and 427s included, was 2" diameter - not acceptable, have to have something made up. And, in a burst of exuberant stupidity, I ordered a set of Edelbrock RPM Series mufflers - with 3" inlets and outlets. Oh well, better too big than too small.

The spare tire well and the area under and around the rear load-floor panels has been cleaned, the seams cleaned of their sealer and doused with SEM Rust-Seal (expensive stuff, hope it's worth it), the flat exposed surface rust dosed with their Rust-Mort. As I'm compressor-challenged I'll put a quick coat of gray Krylon on the area to protect it for now, then squirt some 3M Silicone Body Sealer down the seams.

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5/31/97

Lots more cleaning, prepping around the back end, and some experiments in Adaptive Rust Treatment 101. Pick up a cheapie 1-gallon bug sprayer and a good-quality WD-40 pump-spray bottle at Orchard Supply. Hose out the left rear fender inside the car, let dry, fill sprayer with Duro Extend rust-treating goop, pump up and spray. Lesson #1: If you're not careful the sprayer applies about twice as much goop as needed and it drips all over. Lesson #2: if you are careful it can lay down a thick but even coat. Extend dries to a coating like Rust-Seal, but thicker. Hope it does some good. I decide to try a pre-treatment in another part of the fender, where there's more evident surface rust. Put a couple ounces of Rust-Mort in the sprayer and squirt it on. I don't believe SEM warrants Rust-Mort unless you brush it on, but in this case there's barely room for the spray-bottle tip. In any case it does its turn-the-rust-black thing just fine.

In a lot of areas I don't see a need to use a rust-converter, even Extend, but I'd like to squirt some kind of protective coating in there. Saab uses (or at least used to use) a protective oil coating. Maybe I'll see if I can scrounge something similar.

The Donahue stuff arrived a while back. Good stuff. Mostly small bits and parts; the biggest single piece is the windshield seal. Still, it's really nice to see stuff like a perfect NOS driver-side kick-panel in the right color. The enclosed note says that they have a NOS tailgate weatherstrip - do I want it? Let's see here: it's a critical part. The original is marginal at best. And it'd be just about impossible to adapt anything else. At $150 it ain't cheap, but then the odds that I'd ever find another one anywhere at any price are just about nil. Time to fax Florida again.

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